Category Archives: Operator Training

Operator Training

What training does my refrigeration operator need?

Posted on July 11, 2017 by Brian Chapin

Note: this article focuses only on the PSM/RMP training burden that is unique to PSM/RMP. Furthermore, it does not address the requirements of training documentation. Understanding the requirements of PSM/RMP training for Operators The Training element in PSM (1910.119(g)) and … Continue reading →

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What questions should I expect during a ChemNEP inspection?

Posted on February 6, 2017 by Brian Chapin

A friend in the industry recently went through an OSHA ChemNEP inspection on their NH3 Refrigeration System. Over the years, I’ve had the pleasure of working with many of their team members and have audited several of their facilities. They … Continue reading →

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Pencil-Whipping can Kill

Posted on December 15, 2016 by Brian Chapin

What is it? Pencil-whipping is when you complete a form, record, or document without having performed the implied work or without supporting data or evidence. Here are some common examples in NH3 refrigeration: Completing “word orders” without conducting the work … Continue reading →

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APR’s aren’t Magic

Posted on October 14, 2016 by Brian Chapin

When I see people writing “Have a Full-Face APR (Air Purifying Respirator) nearby, within arm’s reach” in their Line/Equipment Opening (aka Line Break) procedures, my blood-pressure shoots through the roof. Yes, I know I am a rather excitable guy by … Continue reading →

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We’re all in this together

Posted on October 13, 2016 by Brian Chapin

It was great to meet so many friends and colleagues in Las Vegas last week for RETA’s annual conference. While all business is about personal relationships, most people recognize that the Ammonia Refrigeration industry is a uniquely tight-knit group. I’ve … Continue reading →

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Appeals Court upholds Contractor PSM Citations

Posted on August 25, 2016 by Brian Chapin

A maintenance contractor that provides skilled labor to perform skilled labor, electrical and mechanical work was cited by OSHA for violations of the PSM standard after their employee was injured by a chemical release. OSHA threw the book at them … Continue reading →

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Who is Certified / Qualified to Train Process Operators?

Posted on June 23, 2016 by Brian Chapin

Variations of this question are a favorite of OSHA/EPA inspectors and generally the question is infuriating. It reminds me of the stories of medieval monks arguing over how many angels can dance on the head of a pin – it’s … Continue reading →

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Region 7 Ammonia Safety Day

Posted on March 18, 2015 by Brian Chapin

If you are within a couple hundred miles of Kansas City, Kansas it’s worth attending the 7th annual Region 7 Ammonia Safety Day which is held at the Kansas City Community College on May 28th, 2014. More information including the schedule and enrollment … Continue reading →

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Lessons Shared #1 – “The Graveyards are full of Heroes”

Posted on March 6, 2014 by Brian Chapin

I had to fight back tears the first time I read this NIOSH report. Having lived on a family farm for a short period, it was very easy for me to imagine the reaction of the people involved… A 43-year-old … Continue reading →

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Avoiding training requirements by hiring Contractors? Think again…

Posted on August 23, 2012 by Brian Chapin

I am fortunate to have the opportunity to see a great many different ways to tackle PSM compliance as I audit PSM programs around the country. One thing that surprises me very often is how many people think that they … Continue reading →

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