Tag Archives: Lessons Learned

Learning from Failure

Posted on May 17, 2018 by Brian Chapin

“Failure is only opportunity to begin again. Only this time, more wisely.” –Henry Ford We often push PSM practitioners to perform Incident Investigations for fairly minor events in the hopes that the lessons learned from those minor incidents will stop … Continue reading →

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What questions should I expect during a ChemNEP inspection?

Posted on February 6, 2017 by Brian Chapin

A friend in the industry recently went through an OSHA ChemNEP inspection on their NH3 Refrigeration System. Over the years, I’ve had the pleasure of working with many of their team members and have audited several of their facilities. They … Continue reading →

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Pencil-Whipping can Kill

Posted on December 15, 2016 by Brian Chapin

What is it? Pencil-whipping is when you complete a form, record, or document without having performed the implied work or without supporting data or evidence. Here are some common examples in NH3 refrigeration: Completing “word orders” without conducting the work … Continue reading →

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Militarized Incompetence or Unintentional Sabotage

Posted on October 23, 2016 by Brian Chapin

  In 1944, near the end of WW2, the Office of Strategic Services (the forerunner to the CIA) released a field guide called the “Simple Sabotage Field Manual.” The purpose of the suggestions in the manual was “to present suggestions … Continue reading →

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APR’s aren’t Magic

Posted on October 14, 2016 by Brian Chapin

When I see people writing “Have a Full-Face APR (Air Purifying Respirator) nearby, within arm’s reach” in their Line/Equipment Opening (aka Line Break) procedures, my blood-pressure shoots through the roof. Yes, I know I am a rather excitable guy by … Continue reading →

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We’re all in this together

Posted on October 13, 2016 by Brian Chapin

It was great to meet so many friends and colleagues in Las Vegas last week for RETA’s annual conference. While all business is about personal relationships, most people recognize that the Ammonia Refrigeration industry is a uniquely tight-knit group. I’ve … Continue reading →

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When does a Car-Seal program make sense for Industrial Ammonia Refrigeration systems?

Posted on September 9, 2016 by Brian Chapin

First off: What is a Car-Seal program and what does it do?  A Car-Seal program is designed, implemented and managed to ensure that safety-critical valves within the covered process are maintained in their safety-critical position / setting during normal system … Continue reading →

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What the Ammonia refrigeration industry can learn from West, TX

Posted on January 29, 2016 by Brian Chapin

Last night I attended the CSB Public Meeting in Waco, TX concerning the 2013 West, TX Ammonia Nitrate explosion. The purpose of the meeting was to release their report on the incident. The explosion resulted in 15 fatalities and 260 … Continue reading →

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Change is coming to the Industrial Refrigeration world…

Posted on June 1, 2015 by Brian Chapin

I have seen the future and it is going to mean some very large changes for the Industrial Refrigeration industry. As always, I want to talk about something else, before I get to my point… I want to talk about … Continue reading →

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Opinion: Why many Safety Programs fail to get results

Posted on May 3, 2015 by Brian Chapin

The question that vexed me Over the past few years as a traveling PSM auditor I was exposed to hundreds of different safety programs. There were small, flat organizations with dozens of workers and large international conglomerates with thousands of … Continue reading →

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